System for the application of ozone in grains

ABSTRACT

System for application of ozone on grains made up essentially by one or more ozone mixers with particulates separator ( 1 ) for injecting air in the grains mass, one or more ozone mixers ( 2 ) for injecting air in the grains mass, a base of the device for grains treatment with ozone ( 3 ), a transport and discharge device ( 4 ), and an air cooling filter ( 5 ) that can be used individually or jointly to apply ozone on the grains mass.

TECHNOLOGICAL FIELD OF THE INVENTION

The present invention belongs, in a general way, to the technological sector of equipments for the storage of grains, and refers in a more specific way to a system for the application of ozone (O3) to grains, viewing to obtain the control of bacteria, virus, fungus, and insects.

KNOWN STATE OF ART

The bacteria, virus, fungus, and insects control of stored grains is currently performed through the application of chemical products, which may let residual effects, and be harmful to the human health. Ozone, on the other hand, is a gas that presents no residual effect due to have short life (from 25 to 30 minutes), besides presenting disinfection speed thousand times superior to the chemical products used up to the present time.

The proposed system takes into consideration the known grain characteristics, of ozone (O3), and of the noxious weeds to be fought, and operates in different procedures related to grains, individually or jointly, including their reception, transport, and the movement and storage.

NOVELTY AND OBJECTIVES OF THE INVENTION

The invention revealed in the present descriptive report comprises an ozone mixer with particles separator that provides the particles separation of the air taken in, the mixture and homogenization in adequate doses with ozonized air, and the liberation for application on grains in towers; it also comprises ozone mixers that mix the adequate dose of ozone in the air taken in, which will be injected in the grains mass in silos or in the grains treatment tower in a closed circuit; it also foresees a treatment base with ozone generators strategically positioned, with air flow directing blades, which force the air with ozone to permeate the grains mass; and, at last, it also comprises a transporter device, in which the unloading is equipped with ozone generators, with the purpose of permeating the injected ozone in the grains discharge flow, the end of the discharge nozzle of the transporter being provided with an aspiration system of ozonized air, which extracts the entire particulates material existing in the grains, material that will be transported in an air flow of high speed to the base of the treatment system.

DESCRIPTION OF THE ANNEXED DRAWINGS

So that the present invention is fully understood and taken to practice by any technician of this technological sector, it will be explained in a clear, concise, and sufficient form, having as basis the annexed drawing listed herein below, presented at title of example of the preferential concretization of the invention, their purpose not being to limit the protection just to a particular illustrated concretization:

FIG. 1: Drawing in cut of an ozone mixer with particles separator for injecting air in the grains mass and other applications.

FIG. 2: Drawing in cut of an ozone mixer for injecting air in the grains mass and other applications.

FIG. 3: Drawing in cut of the basis of the ozone treatment device.

FIG. 4: Drawing in cut of the discharge of the ozone treatment device.

FIG. 5: Drawing in cut of the air cooling filter.

DETAILED DESCRIPTION OF THE INVENTION

The system for applying ozone on grains, object of this descriptive report, is essentially made-up by one or more ozone mixers with particles separator (1) for injecting air in the grains mass, one or more ozone mixers (2) for injecting air in the grains mass, a base of the grains treatment device with ozone (3), a transport and discharge device (4), and an air cooling filter (5) in the ozone humid product application tower (in the first stage), which can be used individually or jointly to apply ozone on the grains mass.

As it can be concluded from the FIG. 1 in annex, the ozone mixer with the particles separator (1) is made-up by an electric motor (6) coupled to a direct rotor or indirectly by generating air volume and pressure to take in and inject, associated to two aspirating cones. The internal cone (7) é fed with air containing particles (8), which directs it to the bottom of the rotor, where it suffers centrifuging and separation due to the greater density, originating an air flow with high concentration of particulates that is directed to a primary discharge (9), assisted by two retention rings (10) of the particulate flow (11), part of the air (12) being directed by an air tube that opens and forms a perpendicular barrier of clean air. The external cone (13) directs the atmospheric air through one or more ozone generators (14) after being centrifuged to a chamber (15) where the mixture with air filtered of particles takes place (12) (through the process previously described), and the homogenization with the correct dose of ozone, the air will be discharged in the second exit (16), to be applied on grains in a treatment tower. The air discharged in the primary (9), and secondary exit (16) will be without ozone in case its destination is a filtering system or if simply discharged in the environment.

Now, referring to FIG. 2, we see that the ozone mixer (2) is an equipment with an electric motor (17) coupled to a rotor of air volume generation and of pressure to take in and inject, presenting two aspiration cones, the internal one (18) being fed with atmospheric air (19), which is directed to the bottom of the rotor, together with the ionized air (20) by ozone generators (21) directed by the external cone (22), where the centrifugation forms a perpendicular barrier for the air mixture chamber (23), obtaining air without gradients of density and homogenized, with the adequate ozone dosing to inject in the grains mass in silos or in grains treatment tower in a closed circuit or simply of injection of the ozonized air.

FIG. 3 presents the base of the treatment device (3), built with blades for directing the air flow (24), which force the air (25), ozonized by one or more ozone generators (26), positioned in feeding troughs of grains and air (27), and air entry (28), through a negative pressure chamber (29), to permeate the grains mass, which will maintain the slotted pulley immersed. The suctioned air flows in all directions due to the turbulent filling of the concave blades (30) of bottoms with relief holes (31), which permit the ionized air to flow in the entire filling path and vertical displacement.

In the FIG. 4 is represented the treatment transporter device (4). The discharge (32) has lateral devices (33) to couple the ozone generators (34), in order to permeate the ozone in the grains discharge flow coming from the concave blades (30) with relief holes (31), while the discharge nozzle (35) presents an aspiration system of ozonized air, which makes the ozonized air to permeate the grains flow and simultaneously extracts the entire particulate material existing in the grains, such as pellicles, spores, fungus, bacteria, different kinds of powder, and others. All this material will be transported in an air flow of high speed to the treatment system base.

FIG. 5 presents the air cooling filter (5) that is used in the ozone application tower of the humid product, in the first stage, afterwards going to the “grains” product drying with hot air, which cools this air with particulates, filtration, and mixture of the entire air, being constituted by a rotor (37) associated to a heat extraction rotor (39), an internal cone (39) that aspirates the hot air with residues (40), and an external cone (41) that aspirates the cold air (42), and performs the mixture of the two in the chamber (43).

The present descriptive report was about an invention for industrial application, inventive novelty and activity, presenting, therefore, all requirements determined by law to receive the requested privilege. 

1. A system for applying ozone on grains characterized by a first ozone mixer with a particulates separator (1) for air injection into a grains mass, a second ozone mixer (2) for air injection in the grain mass, a base of a treatment device for a treatment of the grain mass with ozone (3), a transport and discharge device (4), and an air cooling filter (5) used to apply ozone on the grains mass.
 2. The system for applying ozone on grains as claimed in 1, further characterized by the first ozone mixer with the particulates separator (1) having an electric motor (6) coupled to a rotor for generating air and pressure volume to aspirate and inject, associated with an internal cone (7) fed with air containing particles (8) and an external cone (13) that directs atmospheric air through an ozone generator (14) after being centrifuged to a chamber (15) where the mixture takes place.
 3. The system for applying ozone on grains as claimed in 2, further characterized by the internal cone (7) directing the air to the bottom of the rotor, where the air suffers centrifugation and separation, and originating an air flow with a predetermined amount of particulates that is directed to a primary discharge (9), assisted by two retention rings (10) of particulates flow (11).
 4. The system for applying ozone on grains as claimed in 1, further characterized by air being mixed and homogenized with a dose of ozone discharged in a secondary exit (16) such that the air is free of ozone in case its destination is a filtering system or discharged into the environment.
 5. The system for applying ozone on grains as claimed in 1, further characterized by the second ozone mixer (2) having an electric motor (17) coupled to an air and pressure volume generator rotor to aspirate and inject, an internal aspiration cone (18) fed with atmospheric air (19), which is directed to a bottom of the rotor together with the ozonized air (20) by ozone generators (21) directed by an external cone (22), where the centrifugation forms a perpendicular barrier for the air mixture chamber (23).
 6. The system for applying ozone on grains as claimed in 1, further characterized by the treatment device's base (3) presenting directing blades for the air flow (24) that force ozonized air (25) through one or more ozone generators (26) through a negative pressure chamber (29) to permeate the grain mass.
 7. The system for applying ozone on grains as claimed in 1, further characterized by ozone generators (26) being disposed in grains feeding troughs (27) and air entry (28).
 8. The system for applying ozone on grains as claimed in 1, further characterized by the suctioned air flowing in all directions due to turbulent filling of the concave blades (30) with a bottom with relief holes (31), which allow ozonized air to flow in the entire filling path and vertical displacement.
 9. The system for applying ozone on grains as claimed in 8, further characterized by the transport and discharge device (4) presenting discharge (32) with lateral devices (33) to couple ozone generators (34) in order to permeate ozone in grain discharge flow coming from the concave blades (30) with relief holes (31).
 10. The system for applying ozone on grains as claimed in 1, further characterized by an air cooling filter (5) being constituted by a rotor (37) associated to a heat extraction rotor (38), an internal cone (39) that aspirates the hot air with residues (40): and an external cone (41) that aspirates the cold air (42) and performs the mixture of the two in a chamber (43). 